Development of the most environmentally friendly a

2022-07-26
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Research and development of environment-friendly adhesive free composite packaging film I. background of product research and development the 21st century is a century of environmental protection, with increasingly important environmental problems and more scarce resources and energy. Plastic packaging materials will meet new opportunities and severe challenges. In order to meet the requirements of the new era and the market, plastic packaging materials are required to meet the increasing requirements of market packaging quality and efficiency, It is further required to save energy and resources. The key to this design is a new printer ink material that will produce expansion after solidification. It is better not to add some solvents as little as possible. To ensure the absolute safety and hygiene of food packaging materials

most plastic packaging materials are used for food packaging. Therefore, the health and other safety issues of plastic packaging are closely related to the health of consumers. At present, almost all composite films produced by composite film manufacturers use the intermediate layer adhesive, so there is a small amount of solvent residue in the composite process, which will cause peculiar smell in the packaging and poor sanitary performance. These problems have been facing challenges for a long time. The key to the problem is how to reduce the solvent residue in the food packaging film to the lowest point, ensure the product quality, reduce costs, improve economic benefits, and seek a new way that not only meets the development of the packaging material industry, but also meets the requirements of food environmental protection packaging. At present, the way out for each packaging material enterprise is not only to strengthen management and reduce the cost that may cause vibration or pipeline leakage, but also to improve quality and develop high-tech products

in this case, we decided to develop an environment-friendly BOPP/ldpe composite packaging film without adhesive by ourselves after visiting users, a large number of market surveys and various technical consultations

II. Product technical route and technical facilities

1. Formulate relevant product standards with reference to national standards

in the trial production and production, we refer to some main indicators of national gb/t biaxially oriented polypropylene (BOPP)/low density polyethylene (LDPE) composite film and bag, and also refer to the electronic extensometer widely used in domestic plastic production, According to the measurement method, it is divided into conventional contact extensometer and high fidelity non-contact video optical extensometer. Contact extensometer can be used for common metal plate, bar, pipe, etc. video optical extensometer can be used for optical fiber cable, metal foil, fiber filament, etc. which are difficult to be measured by conventional extensometer. It has the advantages of no knife edge damage, no sliding error, no fracture damage, etc. product standards gb/t, GB, etc. according to the production status of this product, As well as the actual test data of the environmental friendly adhesive free composite film submitted for inspection by the provincial product quality supervision and Inspection Institute, the only "q/wth 02-2004 environmental friendly adhesive free composite packaging film product enterprise standard" in China is hereby formulated and reported to Wuhu Municipal Bureau of quality and technical supervision for the record

2. Technical route

in this trial production, we first make plates according to the patterns provided by users. Then, the prepared gravure plate is installed on the imported Korean 8-color gravure printing machine, and then the BOPP film is installed on the unwinding mechanism of the printing machine for threading. The film to be printed is passed through the plate rollers of the printed colors for chromatic printing. After the basic registration of the colors, the precise adjustment printing is carried out. At this time, the printing quality is tested by the most advanced 860 oscillograph in Japan. When the detection confirms that the chromatic printing is ready, Immediately increase the printing speed to the normal speed of 180m/min, and then go to the winding mechanism of the printing machine to start the tension balanced winding. After the winding, the quality inspector shall check the appearance and pattern quality. The printed film roll shall be placed for 24h (i.e. aging treatment), and the next process shall be carried out after the molecular structure of the printing ink on the film is finalized. The next process is the key process of the project, that is, the production of adhesive free composite film is carried out on the imported Korean ¢ 90mm extruder. Firstly, the printed BOPP film roll is placed on the unwinding mechanism on the extruder. The film passes through the drive guide roller on the extruder and runs directly below the die opening of the extruder. At this time, the auxiliary mixer next to the extruder feeds PE particles and other materials into the feeding opening of the extruder. At this time, through the rotation of the screw in the extruder and the heating of the barrel, the added blending resin is melted, and the mixing surface gets uniform materials, Under the action of high pressure, the material is extruded from the T-shaped die through a special device developed by us to form a cast film. After the film is stretched to the specified thickness, no adhesive is used at this time. (in the past, adhesive must be added here). At this time, BOPP film and PE cast film are extruded and compounded completely by high temperature, pressure, silicone roll and cooling roll. At the same time, at the cooling roll and rubber roll, the extrusion should maintain a good uniform tension before winding

3. Technological innovation and key issues

① innovation of molding technology

② mold

III. strict production process system

IV. product quality and economic benefits

the solvent-free composite packaging film developed this time is a high-tech product. China's extruder industry prospered with the development of the plastic processing machinery industry. On July 15, 2004, it was sent to Anhui product quality inspection institute again for testing. After testing, All indicators are qualified. In addition, one of the key indicators in this project - solvent residue, was detected by Anhui Research Institute of chemical industry on July 20, 2004. The solvent residue was very little, only 1.98mg/m2. It is far below the national standard of 10mg/m2, and is a real green environmental protection product. It will achieve obvious economic and social benefits. Due to the composite between BOPP film and PE film in this production process, there is no need to add adhesive, which will save a lot of adhesive. The price of this adhesive is about 18 yuan/kg, while we used to use about 17T per year, which alone will save 306000 yuan per year. In this production process, there is also an oven for heating. The annual electricity consumption is 288000 kwh. Based on the current electricity consumption of 0.48 yuan per kWh, the annual cost is 138000 yuan. In this way, the development of this new product will save a total of 444000 yuan/year. Moreover, this high-tech product, in the solvent-free composite film, has very few residual solvents, which well ensures the safety and health of the packaged food. Thus, it also provides a strong guarantee for the food manufacturers using this new product packaging to realize the QS safety production license. We have truly reassured consumers. Therefore, this high-tech product not only has obvious economic benefits, but also has good social benefits

Author: zhangxiaowei

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