Application analysis of the hottest Xinsong cooper

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With the disappearance of the demographic dividend, the human cost has increased year by year. Intelligent manufacturing and machine replacement have become the new direction of manufacturing development. The characteristics of high cost performance, light weight, easy deployment and high efficiency enable users to quickly import collaborative robot workstations without changing the deployment of the original production line, share workers' highly repetitive and monotonous work, save workers' time, and enable workers to engage in more challenging positions that can give full play to their subjective initiative

at the 6th China robot Summit (Yuyao, Zhejiang Province) held on May 9 and the 2019 central China (Hefei) International Equipment Manufacturing Expo, Xinsong duoke collaborative robot showed relevant solutions for manufacturing and service industries, allowing industry users to see the prospect of human-computer cooperation

automatic tightening

scr5 the purpose of the automatic tightening of the screws of the cooperative robot is to supply the screws placed at will to the tightening module orderly through the automatic screw feeder. The robot end is equipped with the tightening module, and the screws can be tightened at the finger position through the electric numerical control screwdriver in the tightening module

at the same time, it is equipped with an automatic screw feeder. The feeder controls the screw output speed and the shortage reminder of the feeder through the control unit. The tightening module detects the screw in place status through the screw in place sensor. The electric CNC screwdriver confirms the screw tightening through the depth sensor detection and torque monitoring feedback. The robot can carry the tightening module to realize multi position rapid tightening. This application reflects the super-high repeated positioning accuracy (0.02mm) of multiple cooperative robots

in the actual production scenario, tightening is a very monotonous and boring work. At present, there are still factories that use workers holding tightening guns to tighten screws. Using cooperative robots can liberate workers to engage in more challenging work

the Xinsong cooperative robot adopts a lightweight design, covers a small area, and can work in a limited space. When tightening, it only needs to be equipped with a flange and a tightening system. It can not only ensure that the tightening meets the operating specifications, but also keep up with the production pace, working 24 hours a day)

robot tightening saves labor, has accurate torque and high efficiency. In our previous practical application case, the torque value of the multi cooperative robot GCR has reached the industry-leading level

3d visual sorting

many times, we need robots to have more advanced functions such as recognition, analysis and processing. The visual system is equivalent to installing eyes for robots. The mainstream visual systems include 2D vision and 3D vision. 2D vision has more advantages in price, but it has certain limitations compared with 3D vision. For example, it is unable to measure object flatness, surface angle and part of volume, Or distinguishing features such as objects of the same color; On the other hand, illumination changes will also lead to measurement errors

collaborative robot 3D visual sorting is through the 3D phase "plastic limit order" equipped by the robot, which has been implemented for more than 7 years. The plane object is stereoscopic, and then the volume and center position of the object are accurately measured through the machine vision algorithm to guide the robot to grasp accurately

in practical application, the robot equipped with 3D vision system can accurately identify the size, color, distance, etc. of the grabbed materials, and sort the messy materials according to the preset rules

at present, this application is mainly used in loading and unloading, sorting, palletizing and other links, with a sorting qualification rate of more than 99%. In the field of e-commerce/logistics, it can realize the unmanned operation of goods picking and placing and save labor costs

service industry application

the introduction of robots in the service industry is a very eye-catching thing. In the exhibition, multi cooperative robots, whether making coffee or pouring beer, will always attract many people to watch

for the service industry, the introduction of robots is equivalent to higher income and lower cost. According to our calculation, the ROI of a multi cooperative robot is generally no more than 1 year, and its service life is 35000 hours. Calculated according to 12 hours of work per day, that is, it can work for nearly 8 years. After 7 years of cost recovery, it is equivalent to working for free; At the same time, the energy consumption of cooperative robot is low, the energy consumption of SCR5 is only 400W, and the daily electricity cost is basically negligible

according to the different characteristics of the object grasped, the cooperative robot can selectively match with electric claws, air claws, vacuum suction cups, Silicone Flexible claws, etc. The flexible gripper we use in the beer pouring application can grasp beer glasses and bottles of different specifications and sizes without replacing the fixture

continuous innovation, continuous exploration in technology, customer demand-oriented, provide customers with the most appropriate solutions and create value

at the same time, we also hope to liberate the labor force and let workers out of the assembly line to engage in more challenging jobs. Robots will not make people unemployed, but create more valuable jobs, so that people and machines can promote social progress and development together

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